Environmental Resource Site for SME Manufacturers
   
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Organizer:
FHKI
Implementation Agent:
Business Environment Council
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Tools

Now what next?

Congratulations! You have already taken an extra move to enhance environmental excellence in your company by entering this section. In this section, you will find useful tools, which can help to improving your environmental performance.

1. Environmental Management System (EMS)

In order to be able to identify what needs to be done to implement an EMS for your company, it will first be necessary to establish the current situation by carrying out baseline assessment. The following Self Evaluation Tools for Environmental Audits are useful to your company. Here are the STEPS for your company to go through the baseline assessment:

STEP 1: General Checklist for Environmental Audits - The purpose of this checklist is to provide information to help you and your company identifies potential environmental impacts from the daily operation of your factory, which is the very first step prior EMS development.
STEP 2: Existing Activities and Operation Review- This review provides a quick and easy to understand approach for gaining an understanding of the current level of environmental performance and issues facing the organization.
STEP 3: Benchmarking with Typical EMS - This is a benchmarking tool to determine the difference between the current state of the management system/procedures at your company and the requirements of ISO 14001 certification. The process allows the identification of difference so as to formulate actions required to achieve a structured EMS and the certification.

Keep Going!

If you want to stay competitive in the environmentally conscious world business market, you can make use of the step-by-step User Manual to develop an environmental management system (EMS). Easy-to-use and practical tips are provided to guide you through the EMS development and implementation process.

2. Other Management Systems

Management Systems Applicable to Toys Industry?
ISO 9001
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ISO 22000
 
HACCP
 
ISO 26000
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SA 8000

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OHSAS 18001

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IECQ QC 080000

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(a) Quality Management Systems - ISO 9001

  • Provides a management framework that gives the necessary controls to address risks and monitor and measure performance in your business.
  • Helps to enhance image and reputation
  • Enables to look for improvements through internal and external communications.
  • Applies equally well to all organization, regardless of type, size, and product provided.

In addition, ISO 9001 is designed to be compatible with other management systems standards and specifications, such as OHSAS 18001 Occupational Health and Safety and ISO 14001 Environmental Management System. They can be integrated seamlessly through Integrated Management.

Click here for more information

(b) Guidance on Social Responsibility - ISO 26000 (Up-and-Coming)

ISO 26000 is the designation of the future International Standard giving guidance on Social Responsibility (SR). The guidance standard will be published in 2008 as ISO 26000 and be voluntary to use. It will not include requirements and will thus not be a certification standard.

  • It is intended for use by organizations of all types, in both public and private sectors, in developed and developing countries.
  • It will assist them in their efforts to operate in the socially responsible manner that society increasingly demands.

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(c) Social Accountability - SA 8000

SA8000 is a comprehensive, global, verifiable standard for auditing and certifying compliance with corporate responsibility. The standard was initiated by Social Accountability International (SAI). SAI is a non-profit organization dedicated to the development, implementation, and oversight of voluntary verifiable social accountability standards.

  • It is applicable to both small and large companies that want to demonstrate to customers and other stakeholders that they care.
  • The heart of the standard is the belief that all workplaces should be managed in such a manner that basic human rights are supported and that management is prepared to accept accountability for this.

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(d) Occupational Health & Safety Management - OHSAS 18001

OHSAS 18001 is the internationally recognized assessment specification for occupational health and safety management systems. The following key areas are addressed by OHSAS 18001:

  • Planning for hazard identification, risk assessment and risk control
  • OHSAS management programme
  • Structure and responsibility
  • Training, awareness and competence
  • Consultation and communication
  • Operational control
  • Emergency preparedness and response
  • Performance measuring, monitoring and improvement

OHSAS 18001 has been designed to be compatible with ISO 9001 and ISO 14001, to help your organization meet their health and safety obligations in an efficient manner.

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(e) IECQ QC 080000 Hazardous Substances Process Management (HSPM)

IECQ QC 080000 HSPM is an international certified system qualifies to suppliers who are able to demonstrate their ability to control and manage design activities, their supply chain, materials management, and manufacturing process through implementation and maintenance of Hazardous Substance Process Management (HSPM) for hazardous-substance-free (HSF) Electrical and electronic components and assemblies that meet specific local, national and international requirements.

  • The standard is developed by the Electronic Industries Alliance (EIA).
  • It allows an organization to demonstrate that they are meeting the requirements of RoHS and WEEE and to receive external third party confirmation of their compliance.
  • It is regarded as a due diligence to eliminate hazardous substances from all of its products and throughout its supply chain.

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Overview of Environmental Management System

An Environmental Management System (EMS) is a continual business cycle of planning, implementing, reviewing and improving the processes and actions that your company undertakes to meet its environmental obligations and continually improve its environmental performance. An effective EMS is developed on "Plan, Do, Check, Act" (PDCA) model which embodies the concept of continual improvement.

ISO 14001 - Environmental Management Systems

Requirements with guidance for use:

  • It is an international standard which specifies the requirements of an environmental management system.
  • It provides a framework applicable to all types and sizes of organisations using the approach shown in Figure 2.
  • The success of the system depends on commitment from all levels and functions, especially from top management.
  • It enables an organisation to establish and assess the effectiveness of procedures, to develop an environmental policy and objectives, achieve conformity with them, and demonstrate such conformity to others.

Table 1. Comparing the PDCA cycle to the ISO 14001:2004 Standard
PDCA Cycle ISO 14001:2004 Standard
  4.2. Environmental Policy
PLAN 4.3. Planning

4.3.1. Environmental Aspects

4.3.2. Legal and Other Requirements

4.3.3. Objectives, Targets and Programme(s)

DO 4.4. Implementation and Operation

4.4.1. Resources, Roles, Responsibility and Authority

4.4.2. Competence, Training and Awareness

4.4.3. Communication

4.4.4. Documentation

4.4.5. Control of Documents

4.4.6. Operational Control

4.4.7. Emergency Preparedness and Response

CHECK 4.5. Checking

4.5.1. Monitoring and Measurement

4.5.2. Evaluation of Compliance

4.5.3. Nonconformity, Corrective Action and Preventive Action

4.5.4. Control of Records

4.5.5. Internal Audit

ACT 4.6. Management Review

Approach to EMS Development and Implementation

This support package recommends the four-step "PDCA" approach to implementing an EMS, since this is the approach taken by most ISO 14001 certified companies. When an EMS is to be initially set-up, two preparatory steps (initial planning and management commitment) are also recommended as shown in Figure 3.

Although these steps are not mandatory requirements under ISO 14001, these steps are useful to facilitate the development and implementation of the EMS in accordance with the ISO 14001.

The different tasks for each phase and the relevant Generic ISO 14001 EMS Templates that you can use are shown in Table 2. In addition, Table 2 illustrates the estimated time that each phase of EMS development and implementation usually takes for a typical company.

Phased EMS Implementation Flow

Approach Tasks Useful Generic ISO 14001 EMS Templates / Practical Examples of ISO 14001 EMS Duration
Initial EMS Planning1 Baseline assessment Initial Environmental Review checklist
Gap analysis report
2 weeks
Management Commitment Environmental Policy 2 weeks
PLAN Environmental Aspect (EA) identification Environmental Aspect Register 2 weeks -
1 month
Identification & compliance with legal and other requirements Legal and other requirements register 2 weeks
Evaluating environmental aspects Environmental aspect identification and evaluation procedure 2 weeks -
1 month
Developing Objectives & Targets with Programmes List of objectives, targets and programmes 2 weeks
DO Developing EMS documentation EMS Manual
EMS procedures
1 month
Developing operational control procedures Operational control procedures and work instructions 1-2 months
Implementation of the EMS Organisation chart & responsibilities
Training plan
Training materials
Guidance notes for supplier control
Communication records
Forms for implementing procedures
2-3 months
CHECK Checking, audit Monitoring plan
Audit plan
Audit checklist
Audit report
Corrective action & preventive action report
1 month
ACT Review Management review report 2 weeks
    Total 8 - 12 months
ISO 14001 Certification
OR
Self-declaration of ISO 14001 EMS adoption

3. Best Practice Guidelines

In the following, you can find best practice guidelines for your industry by just clicking the links below:

Toys Industry related guidelines Source Language Available Link
1. Chemical Safety in the Workplace - Guidance Notes on Paint Spraying and Related Coating Processes Hong Kong Labour Department Website Bilingual image
English
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Chinese
Noise related guidelines Source Language Available Link
2. A Guide to the Factories and Industrial Undertakings (Noise at Work) Regulation Hong Kong Labour Department website Bilingual image
English
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Chinese
3. Guidance Notes on Factories and Industrial Undertakings (Noise at Work) Regulation Hong Kong Labour Department website Bilingual image
English
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Chinese
Indoor Air Quality
related guidelines
Source Language Available Link
4. Improve the Indoor Air Quality in Your Building Environmental Protection Department Website Bilingual image
English
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Chinese
5. Guidance Notes for the Management of Indoor Air Quality in Offices and Public Places Environmental Protection Department Website Bilingual image
English
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Chinese
Energy Efficiency
related guidelines
Source Language Available Link
6. Guidelines on Energy Audit EMSD website English only image
7. Energy Efficiency and Conservation for Buildings EMSD website Bilingual image
Bilingual
Other guidelines Source Language Available Link
8. A Simple Guide to Becoming a Smart Eco-Business for SMEs Environmental Campaign Committee Bilingual image
English
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Chinese

The above publications may contain hyperlink(s) connecting to relevant external website(s) as a cross reference at the time of preparing the publications. However, such external hyperlinks may be updated by the owner of the websites or their ownership may be changed from time to time. The FHKI accepts no responsibility or liability in respect of any change on such external information.

   
   
Disclaimer
© 2007 Federation of Hong Kong Industries. All rights reserved.